Still R70-35T, R70-40T, R70-45T LPG Fork Truck Service Repair Manual

If you own a Still R70-35T, R70-40T, R70-45T LPG Fork Truck, this is a GREAT MANUAL TO HAVE.


This Service Repair Manual has easy-to-read text sections with top quality diagrams and instructions, lots of photographs, illustrations etc.


Service Repair Manual Covers:


Group 01 Chassis and counterweight

Group 02 Steering axle

Group 03

Technical service data

Gear drive

Spur gearing with differential

Fitting the gear drive

Gear drive/tubular shaft

Axle shaft

Wheel hub

Group 04

Technical service data

Wheels and tyres

Group 06

Technical service data

Mode of operation

Functional description

Steering column

Steering unit

Priority valve

Steering cylinder

Group 07

Technical service data

Design/mode of operation of the brake

Brake shoe replacement/Basic adjustment

Automatic adjuster

Adjusting the parking brake

Pedal adjustment

Turning worn brake drum

Group 08

Technical service data

Electrical installation

Electrical components


Insulation test

Instrument panel


Lock switch

Travel sender (single-pedal)

Travel sender switch (single-pedal)

Two-pedal control


Brake sender

Parking brake switch

Brake fluid switch

Pressure transducer, hydraulic

Speed sensor




Emergency start switch

Cut-out valve

Coolant temperature switch/sender

Oil pressure/air cleaner/LPG pressure switch

Current sensor

Electric fan (V–engine)

Valve solenoid



Fuse base

Control fuses

Main current fuses

Starting relay

Relay tripping valve

Controller, (includes)

— Travel control

— Charge equaliser

— Output stage for travel control

— Output stage for electric fan

Controller renewal

Instrument panel renewal

Fault indication on the console (see “steds“/Info/error lists)

Circuit diagram (paper)

Group 09

Design of lighting installation


Status A: Controller, distributor board

Status B: Controller, relay box, distributor board

Status C: Controller, 2 x relay boxes



Relay box

Distributor board


Parameterisation of additional electrical installation via console

Combination of function blocks via console

Group 10

Technical service data

Hydraulic system

Functional description

of lift and tilt hydraulics

Control valve block



Design/Installation information

Function diagram

Connection block


Endplatte / Retarder

Way valve


Tilt/Additional hydraulics

Additional hydraulics

Control valve block

Cross-section reducer installation tilt/block seal

Shuttle valves

Sender- function/adjustment

Engine – pumps speed

Pressurising valve



Hydraulic pump

Function/removal and fitting

Hydraulic tank

Design/Oil change/Air filter

Return flow filter


Oil cooler

Hydraulic unions

Tilt cylinder and DKO unions

Pipe unions with soft seal



Hydraulic diagram

Wiring diagram


Group 11


Motor type


Neutral zone

Position of motor terminals

Connection of brush and temperature monitoring unit

Checking and replacing carbon brushes

Removing the motor

Fitting the motor

Motor disassembly

Motor assembly


Generator type


Neutral zone

Position of generator terminals

Checking and replacing carbon brushes

Removing the generator

Fitting the generator

Generator disassembly

Generator assembly

Independent air cooling


Brush monitoring unit

Temperature monitoring

General information

Insulation resistance

Insulation resistance measurement

Turning the commutator

Commutator minimum diameter

Removing commutator mica

Group 13

Technical service data

Pressure regulator I and II


Pressure regulator

Relief valve

Pressure gauge

Control valve block

Cross-section reducer installation

Pressure limitation additional hydraulics

(clamps with integrated side shift)

Group 15

Technical engine data

General engine information

V-belt Replacement and tensioning

Valve cover Fitting and removal

Rocker Fitting and removal

Valve Clearance adjustment

Cylinder head

General description

Cylinder head Fitting and removal

Alternator Fitting and removal


Coolant pump

Fitting and removal

Exhaust manifold

Coolant radiator

Control housing and control wheels

Electronic ignition system

– Description

– Advance angle sensor

– Ignition unit Removal and fitting


Group 20-Group 25

Group 20

Technical service data

Mast removal

Telescopic mast

Niho mast

Triple mast

Carriage stop/Chain adjustment

Support roller replacement

Lift cylinder

Lowering brake valve

Hose failure safety device

End position damping

Group 22

Fork carriage removal

Support roller replacement

Group 25

Tilt cylinder disassembly

Tilt cylinder assembly

Mast tilt


Product details:

File Format: PDF

Language: English

Manual Pages: 228

Manual Type: Service Repair Workshop Manual

Compatible: All Versions of Windows & Mac, Android, Linux


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